Sonderanlage von Linden in einer Produktionshalle
Custom systems

When standard is not enough.

Linden is your partner for critical mixing and kneading processes. We predominantly build customer-specific systems for demanding materials, from cemented carbide and silicone to energetic masses, wherever standard machines reach their limits.

The approach

Engineered from the ground up for your process.

We take proven base series and redesign them, not according to a catalogue but according to your material and your formulation. Feeding, discharge, temperature control and the control system are all developed in-house: our own design engineering, production and final assembly in Marienheide. Every series is available in laboratory and production sizes, proven in the Technical Center and reproducible in production.

Detail einer Linden Sonderanlage mit Sensorik und Edelstahlkomponenten
Engineering options

These building blocks make up your system.

Recurring technical options that we combine depending on the application. Which of them are useful and available for your machine is something we clarify in the engineering consultation.

ATEX design

Explosion-proof version for dusts and ignitable materials.

Vacuum & degassing

Vacuum processes for void-free discharge and homogeneous results.

Temperature control

Double jacket and heatable/coolable product-contact parts, right down to the tools.

PLC & recipe management

Control system with recipe management, data logging and batch consistency.

Wear protection

Durable surfaces and materials for a long service life.

Special sealing systems

Mechanical seals and special seals on the kneading blade shafts for critical media.

Discharge & emptying

Tilting, discharge screw, bottom discharge or filling/cartridge system.

Ease of cleaning

Mobile mixing trough and simple tool removal for fast cleaning. GMP-compliant version to hygienic design.

Individual drives & speed

Separate drives and infinitely variable tool speed.

Predictive maintenance & remote service

Condition monitoring and early wear detection. Fast remote support and diagnostics.

Solutions

Examples from our practice.

From the discharge kneader with granulator connection to the 85-tonne double-Z kneader, the largest kneading machine in the world. Three examples show how a base series becomes a custom system.

Austragkneter mit verfahrbarem Mischtrog und Granulator

Discharge kneader with mobile mixing trough and granulator

Discharge kneader (type K III A) with direct granulator connection: from kneading to granulate production without detours, for example for cemented carbide feedstock. Mobile mixing trough for easy cleaning and removal of the mixing tools. Additional design with several temperature control circuits.

Fernbedienbare ATEX-Anlage

Remote-controlled ATEX system

ATEX version with process control system connection and redundant temperature monitoring: remote-controlled for explosive atmospheres and safety-critical processes.

Komplettsystem mit Austragkneter in Pharma-Ausführung und Materialhandling

Complete systems

Discharge kneader in pharmaceutical version including material handling before and after the process, batch weighing and labelling. All under specially controlled temperature conditions.

Process

From requirement to system.

A clearly guided path, from the first requirement through to ongoing production.

01

Clarify requirements

We record material, viscosity, batch size and process parameters and assess feasibility together with you.

02

Engineering and design

Our engineers design geometry, drives, tools and options to suit your process.

03

Production and integration

The machines, including their control systems, are manufactured and tested in-house. Necessary subsystems are integrated.

04

Commissioning and support

Validation in the Technical Center, commissioning, after-sales service and long-term spare parts supply.

FEM-Spannungsanalyse eines Knettrogs aus Sonderwerkstoff
Materials

Special materials and seals for extreme requirements.

Every custom system needs the right materials. We select materials, seals and surfaces for abrasive media, high temperatures, ATEX environments and FDA, EFSA and GMP requirements.

ATEX, FDA and GMP-compliant versions

Explosion protection, food contact and validatable design with minimised dead space.

Wear protection, temperature control & special seals

Durable materials, double-jacket temperature control and mechanical/special sealing systems on the kneading blade shafts.

From the field

What our customers achieve.

”
Thanks to Linden’s creative input and professional execution, we completed our project successfully in record time. Linden always thinks one step ahead and finds the right solution even for complex new requirements. Highly recommended!
”
Dr. Stefanie S.
Dr. Stefanie S.
Plant Manager, Speciality Adhesives
Chemical industry
”
Our collaboration with Linden has been completely smooth and on an equal footing from the very beginning. We particularly appreciate the fast response times and the deep understanding of our individual challenges. A true partner you can rely on at any time.
”
Thomas M.
Thomas M.
Project Manager
Confectionery industry
”
Linden machines have been with us for decades and are an integral part of our success. Together we have refined our production processes further and further over the years. We look forward to the next milestones together.
”
Michael J.
Michael J.
Technical Director
Dental industry
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Contact

Talk to us about your task.

Describe your task to us: we assess feasibility and propose a system concept. If you wish, you can test your material in the Technical Center first, before you invest.